Chemar Pipelines Ltd. is one of the largest plants in Poland producing industrial and technological pipeline components according to individually developed and agreed technical execution conditions with the customer and in compliance with the standard PN-EN 13480, PN-EN 12952 and supervisory regulations WUDT/UC/2003. We have authorizations in the field of manufacturing techniques and a certificate of the Integrated Quality, Environmental and Occupational Health and Safety Management System in accordance with standards PN-EN ISO 9001:2015, PN-EN ISO 14001:2015, PN-EN-45001:2024 guarantee that our customers' requirements are met.
Pipeline fittings manufactured in Chemar Rurociągi Sp. z o.o. are combined into elements ready for assembly on the construction site, the so-called spools.
Curved arches
Bends are made from carbon steel, low-alloy steel, alloy steel, duplex steel, and superduplex steel, seamless or longitudinally welded. Bends are produced on an induction-heated bending machine or on mechanical bending machines.
Bent arches made on an induction-heated bending machine with smooth bending radius adjustment:
Outer diameter of the pipe: Dz= 60.3 mm ÷ 1020 mm
Bending angle: α = 0.5° ÷ 185°
Bending radius: R = 250 mm ÷ max 6000 mm (but R ≥ 2D)
Wall thickness: g = max 100 mm
Bent arches made on mechanical bending machines:
Outer diameter of the pipe: Dz= 10.2 mm ÷ 168 mm
Bending angle: α = 0.5° ÷ 180°
Bending radius: R = 2 D up to 600 mm
Wall thickness: 2.5 mm to 20 mm
Bent arches are made according to the standard PN-EN 13480, PN-EN 12952.
Segmental arches
Segmental bends are made from welded and seamless steel, carbon, low-alloy, alloy, duplex and superduplex steel pipes.
Scope of application:
Diameter range:
seamless steel pipes: 108 mm ÷ 508 mm
with longitudinal seam: 508 mm ÷ 2020 mm
Coolers
Coolers are built in Chemar Pipelines Sp. z o. o. as tubular with an internal protective insert with a flanged nozzle (or without) for the installation of an injection unit in the diameter range φ273 ÷ φ813 mm. They are performed according to our own documentation or based on documentation provided by the Client.
Coolers are made of the following types of material:
X10CrMoVNb9-1 (P91)
X10CrWMoVNb9-2 (P92)
13CrMo4-5
10CrMo9-10
14MoV63
Collectors
W Chemar Rurociągi Sp. z o.o. collectors are made of carbon steel and alloy steel according to the individual requirements of the customer and the provided technical documentation.
T-connectors
Tees are made of carbon steel and alloy steel.
T-pieces for high-pressure pipelines are individually designed for specific operating parameters according to PN EN 13480, PN EN 12952, TRD, ASME B31.1, ASME B31.4, also according to the catalogue KER -81/2.46, KER – 81/2.47.
Types of tees made:
Spherical
Welded
Forged
Forged-welded
Four-way junctions
W Chemar Rurociągi Sp. z o.o. cross pieces are made of carbon steel and alloy steel according to the individual requirements of the Customer and the provided technical documentation.
Reduction reducers
Reduction tubes are made of carbon steel and alloy steel.
Types of restrictors made:
Forged
Turned
Symmetrically and asymmetrically rolled
Forged reducers
Outer diameter: 38 mm ÷ 508 mm
Wall thickness: 12 mm ÷ 60 mm
Crimped reducers are manufactured according to individually prepared documentation and the Catalogue. KER-81/2.13.
Turned reducers
Outer diameter: 25 mm ÷ 108 mm
Wall thickness: 6 mm ÷ 30 mm
Turned reducers are manufactured according to individually prepared documentation and the Catalogue. KER-81/2.15.
Symmetrical and asymmetrical reducers
Symmetrical reducers are made according to individually prepared documentation and the Catalogue. KER-81/2.12.
Asymmetrical reducers are manufactured according to individually prepared documentation and the Catalogue. KER-81/2.14
Orifices and measuring nozzles
W Chemar Rurociągi Sp. z o.o. measuring orifices are made according to the standard EN-ISO 5167-2:2003, while the measuring nozzles are made according to the standard EN-ISO 5167-3:2003.
Measuring ports
Measuring nipples are made of carbon or alloy steel.
Connectors for high-pressure pipelines are individually designed for specific operating parameters according to:
PN-EN 13480 standards
PN-EN 12952 standards
TRD
ASME B31.1
ASME B31.4
Forged-welded
Flange connections
Measuring nipples are made of carbon or alloy steel.
Each flange connection consists of:
two steel flanges
gaskets
connecting screws with nuts
Flange connections are manufactured according to:
Standards PN EN 1092-1
ANSI B16.5
ANSI B16.45
DIN standards
KER Catalog